Oxygen automatic upper and dischargeequipmentscheme andparameters
To address the issues of difficulty in hiring, high wages, and low efficiency in aluminum profile oxidation lines, we are accelerating the process of fully automatic horizontal oxidation lines for aluminum profiles. The solar-powered automatic loading and unloading equipment ensures that aluminum profiles are directly transported from the sandblasting machine to the oxidation line, then automatically discharged after oxidation, and finally loaded into frames or sent to the packaging workshop. This entire process significantly increases production efficiency and reduces the number of workers required.
一.The automatic upper row process is shown in the following figure:
Equipment functions:
（1） Automatic top row
A：
Set the length of aluminum profile.
B:
Set the upper row spacing of aluminum profiles.
（3）Automatic downplay
A：Set the length of aluminum profile.
B：Set the output interval of aluminum profiles.
C: Set the output number of aluminum profiles.
二.：The function configuration is as follows (some parameters may vary according to the customer’s site conditions and needs):
| 1.. Automatic upper row | |||
| Name | Operate mode | Job ins- truction | Equipment conf- iguration |
| Beam conveyor frame | The top-mounted roller chain is used to tran- sport the empty cross- beam to the pit edge, where the cylinder arm delivers it to the li- fting device for auto- matic loading. Oncefully loaded, the cy l- inder arm moves the crossbeam to the other side, where it is again transported by the top- mounted roller chain to the position for stor- ing full rows of hang- ing beams. Replacement of a crossbeam: 45 se- conds per cycle | 1. The beam conveying frame is divided into front and rear storage beam fra- mes2 、 The effective storage length of the front and rear crossbeam frame is 3.5m respectively3 、 The total length of the beam conveyor is 8m | |
| Feed machine head | The movable feedingmachine head is moved to the position suita- ble for the length of aluminum profile, and the clamps are arranged in an orderly manner by the vibration tray to be delivered to the storage clamp. Then the clamps are pushed to the opening clamp by the cylinder, and the opening clamp will cl- amp the material headComplete one feeding to the next feeding prep- aration: 3 seconds/time | 1、The feeding machine head is divided into two heads on the left and right 2 、 The effective travel of the mobile feeder head is 3m | |
| Topaluminumprofile input rack | The movable feedingframe is moved to the position suitable for the length of aluminum profiles, the firstconveying zone sends the aluminum profiles to the second conveying zone, the second conv- eying zoneseparates the aluminum profiles and aligns them at both ends to the third con- veying zone, and the third conveyingzone stores the aluminumprofilesforautomatic feeding. | 1.Thealuminumprofile conveying frame is divided into left and right conve- ying frames, each of which is divided into three lev- els of conveying areas2 、 The effective travel of the mobile conveyor is 3 m3 、 The total length of aluminum profile conveyor is 5m | |
| 2.、automatic downstroke | |||
| Name | Operate mode | Job ins- truction | Equipment conf- iguration |
| Beam conveyor frame | The top-mounted roller chain conveyor delivers the full row of cross- beams to the edge of the pit. The cylinder arm then sends them to the lifting device for automatic unloading.After unloading, the cylinder arm moves the crossbeams to the other side and uses the top- mounted roller chain to deliver them to the storage position for empty crossbeams. Rep- lacement of a crossbe- am: 45 seconds per cy- cle | 1 、The beam conveying frame is divided into front and rear storage beam fra- mes2 、The effective storage length of the front and rear crossbeam frame is 4m 3 、 The total length of the beam conveyor is 9.5m | |
| Cutting machine head | The movable feeder head is moved to the posit- ion suitable for the length of aluminum pr- ofile, and the clamp is opened with an opener so that the aluminum profilefallsontothe feeding bed. Then the clamp is sent to the finger clamp mechanicalarmposition, and the finger clamp mechanical arm clamps the clamp to the storage box.Complete one cuttingand make sure the nextcuttingisaccuratePreparation:3, seconds/ time | 1 .The material cutting machine head is divided into two heads on the left and right2 .The effective travel of the movable feeder head is 3m | |
| Lower alum-inumprofile output rack | The movable feeding frame moves to the position sui- table for the aluminum pr- ofile length. The first- level conveying zone sends the aluminum profiles that have been separated to the second-levelconveying zo- ne. The second-level conv- eying zone separates and aligns the aluminum profi- les at both ends before conveyingthemtothethird-level conveying zone. The third-levelconveyingzonearranges thealuminum profiles accordingtotheframeinstallation requir- ements for automatic frame assembly. | 1 、The aluminum profile conve- ying frame is divided into left and right conveying frames, each of which is divided into three levels of conveying areas2 、The effective travel of the mobile conveyor is 3m3 、The total length of aluminum profile conveyor is 5m | |
| Software system: automatic up and down system in addition to hardware, also includes software and PLC, servo system, frequency converter | |||
The schematic diagram of automatic upper row is as follows:
The schematic diagram of automatic downflow is as follows: